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DOE Pulse
  • Number 444  |
  • July 27, 2015

New process recycles magnets from factory floor

Critical Materials Institute and Ames Laboratory scientist Ikenna Nlebedim is developing a process to create new magnets from magnetic manufacturing waste.

Critical Materials Institute and
Ames Laboratory scientist
Ikenna Nlebedim is developing
a process to create new magnets
from magnetic manufacturing
waste.

A new recycling method developed by scientists at the Critical Materials Institute, a DOE Energy Innovation Hub led by Ames Laboratory, recovers valuable rare-earth magnetic material from manufacturing waste and creates useful magnets out of it. Efficient waste-recovery methods for rare-earth metals are one way to reduce demand for these limited mined resources.

The process, which inexpensively processes and directly reuses samarium-cobalt waste powders as raw material, can be used to create polymer-bonded magnets that are comparable in performance to commercial bonded magnets made from new materials. It can also be used to make sintered magnets (formed by pressure compaction and heat).

[Breehan Gerleman Lucchesi, 515.294.9750,
breehan@ameslab.gov]